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Bilz Tool Company

 
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The Global Leader in Quick Change Toolholders for the Metal Working Industry.

 
 

ThermoGrip® Tool Holding

 
 

  ISG2200: The starter model in the class of inductive shrinking units.
  • Processor controlled 8 KW high frequency generator
  • Shrinking range Ø 3 – 20 mm solid carbide and Ø 6 – 20 mm HSS
  • Maximum shrinking time of all Thermo Grip® chucks 5 seconds
  • Maximum tool length from taper zero length 290 mm
  • For all standard tool spindles by means of a simple change of the tool holder
  • Optimal protection between coil and tool shank by means of 3 interchangeable discs with quick changing
  • Autostart of the integrated fan for cooling the heated chucks
  • Automatic return of the coil to the start position after the heating process

The mobile shrink unit ISG2200 represents an inexpensive initial move into inductive shrinking technology. The low weight means that it can be used flexibly, wherever it is required. Despite the compact design, a new processor-controlled high-frequency generator and the optimized coil geometry allow tool change times of solid carbide tools from Ø 3 – 20 mm and HSS tools from Ø 6 – 20 mm in a few seconds.
Due to the use of predetermined parameters, the overheating of chucks is not possible when handled correctly. After the heating operation the coil returns to the start position automatically. The integrated fan cools down the heated clamping chucks quickly.

 
 
 

ISGK 2002:  processor-controlled cooling station

The cooling station Type ISGK 2002 with two additional cooling positions makes it possible to increase the number of cooling positions on all ISG shrinking units. The double cooling station is processor-controlled, meaning that the operating time of each cooling fan can be adjusted separately.

 

 
 
 

  ISG2200-WK: The all-in one solution for tool changing in record times.
  • Processor controlled 8 KW high frequency generator
  • Shrinking range Ø 3 – 20 mm solid carbide and Ø 6 – 20 mm HSS
  • Maximum shrinking time of all Thermogrip chucks 5 seconds
  • Cooling length for HSK-63 max. 239 mm
  • Cooling of all shrinking chucks without separate cooling adaptors possible
  • No danger of burning by touching the heated shrinking chucks
  • No damage of the tool cutting edge by the cooling adaptors
  • For all standard tool spindles by means of a simple change of the tool holder
  • Optimal protection between coil and tool shank by means of 3 interchangeable discs with quick changing
  • Fully automatic shrinking and cooling process, fast tool change times of 30 seconds
  • Cooling time can be set between 1 and 99 seconds
  • Adjustable delay time before cooling cycle
  • Corrosion protection by use of emulsion
  • 30 l coolant tank in the housing

The ISG2200WK combines shrinking technology with water cooling. With the new all-in one solution the shrinking and cooling cycle is done in one position. Despite the compact design, a new processor-controlled high-frequency generator and the optimized coil geometry allow tool change times of carbide tools from Ø 3 – 20 mm and HSS tools from Ø 6 – 20 mm in a few seconds.

 
 
 

ISG3200: The performance class for continual tool changing.

  • Processor controlled 10 KW high frequency generator
  • Shrinking range Ø 3 – 32 mm solid carbide and Ø 6 – 32 mm HSS with only 1 coil
  • Optimal protection between coil and tool shank by means of 4 interchangeable discs with quick changing
  • Max. shrinking length 450 mm (can be increased optionally by extending the guide unit)
  • Second coil for shrinking range till Ø 50 mm
  • Full automatic shrinking cycle
  • Easy and fast control by graphic display
  • Indicating all shrinking parameters
  • Easy handling of the heated chucks when moving from the shrinking position into the cooling position
  • Automatic start of the coolant fan by LED light barrier
  • For all standard tool spindles by means of a simple change of the tool location
  • Selection of 6 languages
  • Tool storage for 50 special tools

ISG3200 is a universal shrinking unit for the professional use of shrinking technology. With its unique coil changing system, the power transfer is optimally adjusted to the different clamping chucks. Compared to other systems, this makes it possible to clamp the smallest diameters Ø 6-50 mm (1/4”–2”) with high speed tools as well as down to Ø 3 mm (1/8”) with solid carbide tools. With a range of special coils, the unit can be suited to other special tools. Four integrated fans make it possible to cool down the clamping chucks even in a short time. The fans are activated automatically by a light barrier as soon as the chuck is pushed into the cooling position. This means that constant preparation of a high number of tools can be guaranteed.

 

 
 
 

 

ISG3200-WK: The universal all-in-one solution for tool changing in record times.

  • Processor controlled 10 KW high frequency generator
  • Shrinking range Ø 3 – 32 mm solid carbide and Ø 6 – 32 mm HSS with only 1 coil
  • Second coil for shrinking range till Ø 50 mm
  • Max. shrinking length 450 mm (can be increased optionally by extending the guide unit)
  • Max. cooling length 400 mm
  • Cooling of all shrinking chucks without separate cooling adaptors possible
  • No danger of burning by touching the heated shrinking chucks
  • No damage of the tool blade by the cooling adaptors
  • For all standard tool spindles by means of a simple change of the tool holder
  • Fully automatic shrinking and cooling process, fast tool change times of less than 30 seconds
  • No overheating of the shrinking chucks while using programmed parameters
  • Manual shrinking cycle for free adjustment of generator power and heating time
  • Easy control by graphic display with dialog function
  • Adjustable delay time for every shrinking cycle
  • Corrosion protection by use of emulsion
  • 30 l coolant tank in the housing

The ISG3200WK combines shrinking technology with water cooling. With the new all-in one solution the shrinking and cooling cycle is done in one position.
By the automated process the heated shrinking chuck is moved down in the cooling position with a pneumatic cylinder after the heating time. In the cooling position the chuck is flooded directly with emulsion. After the set water cooling time the chuck moves upwards. During the movement the air is blowing drying the chuck. This completely new kind of cooling achieves a record tool change time. Contact with the heated chucks is not possible and so there is no danger of burns.

 
 
 

Click here to see the Bilz Heatshrink System in Action
5 minute wmv movie (35MB)

 
             

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